Vegetarian Sausages

Vegetarian sausages are much healthier as they don’t contain animal fat or cholesterol. The amount of salt, oil and calories can be manipulated using the same rules that apply for making other healthy sausages. The hardest problem to solve is to duplicate the flavor of meat. No matter how well vegetarian sausages are made, they are not in the same class as regular or even reduced-fat sausages. The fact should be accepted that a sausage that is made without meat has a different flavor and cannot compete with a traditionally made meat product. However, it does have its own character and it does not need to imitate or compete with meat sausages. And... it is 100% healthy.

What is a Vegetarian Sausage?

Well by traditional definition a sausage was meat that was stuffed into a casing. When the first sausages were made we probably did not know how to grow crops or make products like tofu, so the sausages were made with meat. The manufacture of food products in the past was based not on the quality or flavor of the product, but by the necessity of the survival - if it lasted longer than a few days it was a good food. Does a bear worry about the flavor of the product he consumes? He worries about the amount of food he needs to store in order to survive the winter. As meat and especially fat rank on top of food products rich in calories, it is not surprising that eating berries, grains or other non-animal products was not the priority. A pound of fat supplies 4,077 calories which is enough to sustain body functions for 2 days. No other food is even close in caloric value so it is not surprising that meat and fat were held in such a high esteem. In time as we started to cultivate grains new products appeared such as bread and porridge. Grains like barley, buckwheat or rice were added to meat to extend its value. The choice of a filler material was not dictated by its flavor, but by its availability in a local area. The food shortages and famine, especially after the first and the second world wars contributed to the development of sausages which in addition to meat also contained fillers such as potatoes, dry rolls, bread crumbs, rice, potato and semolina flours, corn meal, and barley and buckwheat grains.

Most commercially produced vegetarian sausages are of emulsified type, eg. veggie hot dogs. It is much easier to place everything into a food processor and then stuff the resulting paste into a casing. They look like meat hot dogs, unfortunately they don't taste like them. Vegetarian sausages which are not emulsified in a food processor are harder to make. The difficulty lies in controlling texture, it is much harder to produce a vegetarian sausage that contains rice, barley or oats and to bind those materials with spices in such a way that they will not crumble when the sausage is thinly sliced. Unlike traditional home-made meat sausages, the casing is not made of animal intestine but of synthetic ingredients.

When the texture is under control, the sausage can contain an infinite number of materials, some of which may be considered “show” pieces. For example, slices of rehydrated apples or plums, raisins, olives or nuts. Filler materials such as tofu, potatoes, barley, rice, oats, rusk, bread crumbs and soaked bread can be used. Potato flakes, potato flour, chickpea flour, semolina, rice flour, starches and textured vegetable protein can be added as well. Most people love bread pudding and bread pudding sausage can easily be made. There is no shortage of ingredients and hundreds of recipes can be created.

The hardest problem to solve is to duplicate the flavor of meat. It would be advisable to accept the fact that a sausage that is made without meat has a different flavor and cannot compete with a traditionally made meat product. The faster you free your mind from the notion that a vegetarian sausage must mimic the flavor of the meat sausage the faster you will start making great vegetarian sausages. They don't need to imitate meat sausages, they can shine in their own limelight. There are thousands of sausage recipes on the Internet where an author chops a store bought sausage, serves it on a plate with rice and beans and calls it a sausage recipe. Well it might be called a new sausage recipe, but it has little to do with making sausages.

Texture in Meat Sausages

The main difficulty with making vegetarian sausages is the texture. As they do not contain meat protein or solid fat, new procedures must be introduced to bypass the established ways of making sausages. The following information is of crucial importance as it will enable you to understand how the texture in meat sausages is formed and what can be done to improve the texture of vegetarian sausages.

Meat sausages - the texture of meat sausages is influenced by the amount of meat glue (exudate) produced by meat proteins and the amount of gelatin obtained form collagen which resides in meat cuts rich in connective tissue. Proteins are released from muscles during cutting or grinding and then dissolve in salt and water creating a sticky liquid that glues meat particles together. Grind lean meat through a fine plate, add salt and start mixing or rather kneading the mass for 5 minutes. The mass becomes sticky because meat starts to release proteins which dissolve in salt producing a sticky substance. Sausage makers mix meat with spices until the meat releases the glue and then the sausage is stuffed.

Meat cuts rich in connective tissue (collagen) contribute to binding of meat particles, in other words to its texture. Sinews, gristle, silver screen, pork cheeks (jowls), feet, skins, generally speaking parts rich in connective tissue are emulsified and become a paste. These parts contain collagen which upon heating becomes a liquid gel which acts like a glue. The gel is reversible and upon cooling becomes a solid clear gel that holds particles together. Those parts are needed for making traditional head cheese, meat jelly, liver sausages or any quality meat product, however, a commercially produced gelatin which is made from pork skins will produce the same effect. Additionally, collagen is able to bind water which provides more juiciness to the product. There is no need for extra ingredients or chemicals as the meat contains all that is needed to produce a great product. Fresh meat, salt and pepper are all that is needed.

Fat - any sausage, whether made with meat or not needs some fat. The fat carries the flavor and provides a pleasant slippery sensation known as "mouthfeel" to our tongue. The undisputed fact remains that man has evolved as a carnivorous creature which can be attributed to many factors:

  • a slaughtered animal satisfied the tribe's needs for many days.
  • meat, especially fat, supplies plenty of calories. No vegetables, fruits or berries can match the calories provided by meat. For people living in cold climates those calories were needed not just to satisfy hunger, but also to maintain body temperature and that requires plenty of fuel. Most cold climate animals would not survive the winter if they did not accumulate a sufficient amount of fat in the summer.
  • in northern areas the availability of fruits or berries were limited to just a few months of the year, but animals were always around.
  • for most of his existence man did not know how to grow foods. The man was a hunter and not a farmer.

By eating meat, fish, birds and eggs our palate has grown accustomed to the sensation of fat which is not easy to duplicate. Only in recent years the latest discoveries have opened a path for making low fat products that have an acceptable taste and flavor. Anything containing fat provides a satisfying feeling-bacon, mayonnaise, cream cheese, chocolate, ice cream, butter, full milk-the list does not end.

Make coffee with non-fat milk and one with full milk and you will taste the difference. You cannot make top quality sauce without butter. We are not advocating choosing a high cholesterol diet, we are simply trying to establish basic facts as they relate to making quality sausages. A hamburger made from very lean meat tastes like a pile of bread crumbs, but the one with 25% fat is defined as juicy.

If you want to save on fat, you have to increase the moisture content what will make the sausage feeling juicer to our tongue. You can also use commercially prepared fat replacers, for example a combination of konjac gum, xantham gum and microcrystalline cellulose. When solid fat is heated it will melt but when subsequently cooled it solidifies again becoming solid. This also greatly contributes to a better texture of meat sausages.

Texture in Vegetarian Sausages

All grains and legumes contain some protein, however, soy beans produce powders with a protein count over 90%. Our discussion does not include protein made from milk or whey. Unlike meat proteins, vegetable proteins do not produce "glue" when cut in the presence of salt, however, they can bind some water. We could bind a lot of water with gums, but the resulting gel is soft like a fruit jelly and the sausage will be too soft to cut. To produce a firm sausage use as little water or moist ingredients as possible. Obtaining a good texture is harder to accomplish with veggie sausages because traditionally used binders such as egg white, gelatin, or non fat dry milk are not used by vegetarian purists. There is, however, a variety of ingredients which when smartly used will produce a sausage with a good texture. Flaxseed emulsion, described later, is quite sticky and contributes positively to a stronger texture.

White long rice, apple sauce and raisins perfectly bound together.

White long rice, apple sauce and raisins perfectly bound together.

The sausage must look and feel like a sausage. When it is cut across, each slice should keep together and hold its own. The casing should peel off easily. Would you buy sliced ham or bologna that would break into many individual pieces?

The casing should peel off easily.

The casing should peel off easily.

Once the sausage has been cut its texture will improve and the sausage will firm up due to evaporating moisture, even when kept in a refrigerator. The texture can be controlled with:

  • Emulsions - soy protein or flaxseed.
  • Hydrocolloids - gums made from seaweeds which are used by the food industry. Flours and starches may be considered simple gums.
Wild rice, celery, green peppers, red bell and jalapeno peppers perfectly bound together.

Wild rice, celery, green peppers, red bell and jalapeno peppers perfectly bound together.

Fat. Insufficient amounts of fat and resulting poor mouthfeel in vegetarian sausages can be corrected by introducing vegetable oil. Oil like any fat drastically increases the calorie count in any product. To lower the amount of oil and still preserve a reasonably good mouthfeel more water must be added providing the proper steps are taken to permanently bind this water inside. This produces a stronger sensation of "juiciness" and better mouthfeel. The extra amount of water can be immobilized by starch or gums, but there is a danger of the sausage becoming too soft. The vegetable oil is liquid at room temperature, it is liquid when heated, and remains liquid when cooled. It does not solidify. If too much is added, the sausage will become soft and oily. So the application of oil can be a tricky one and to be on the safe side, a little goes a long way.

The best way to apply oil is to hide it inside emulsion. A good example is mayonnaise which is all oil, yet we do not see it. Mayonnaise is an egg emulsion, all that is needed is the yolk of an egg, oil and a whisk. In the photo below each emulsion contains 40% oil. The amount of oil could be increased, however, this might make the sausage too soft. More about emulsions.

Protein emulsions, from the left: soy, soy with beet juice, flaxseed, soy with annatto.

Protein emulsions, from the left: soy, soy with beet juice, flaxseed, soy with annatto.


The flavor of sausage is the sum of texture, flavor of basic materials, spices, the amount of fat and the amount of water. There is not one unique meat flavor, pork, beef, sheep, poultry and fish have different colors and flavor. Even different meat cuts from the same animal exhibit different flavors: pork belly, loin, shoulder or liver, they all have different flavor. Meat coming from older animals has a more pronounced flavor. Vegetarian sausages are made without meat, so meat flavor is absent, but by careful selection of raw materials, spices and binders, sausages of different color and flavor can be produced.


In meat products the characteristic pink color is obtained by using sodium nitrite. Sodium nitrite (cure #1) reacts with meat myoglobin and after heat treatment the meat remains permanently pink. There is no myoglobin in vegetarian products, so adding nitrite will lead us nowhere. However, the color can be controlled by a smart selection of raw materials, spices, and protein emulsions.

Lentils - green, red, brown and French.

Lentils - green, red, brown and French.

Advantages of Vegetarian Sausages

The sky is the limit when creating vegetarian sausages:

  • Grains, nuts and beans come in all shapes and colors. Lentil can be green or pink, flaxseed gold or brown, quinoa white or red, cultivated rice is white, wild rice is black, and the list goes on. Potato flour is white, semolina yellow and pea flour green. Vegetarian sausages can be green, white, gray, pink, yellow, red or even blue with differently colored showpiece materials embedded into the binding paste of different colors.
  • Vegetarian sausages can be sweet. Granola bar, peanut bar, energy bar-all those popular snacks can be made as sausages. A great benefit is that you control how much sugar and calories the sausage will have.
White, yellow and black wild rice.

White, yellow and black wild rice.

Yellow and green peas.

Yellow and green peas.

Composition of a Vegetarian Sausage

There is a preconceived perception to how meat sausages should look and taste which is backed by hundreds of years of tradition. One could introduce raisins or cranberries into a liver sausage, grains into a blood sausage, or mix rice and potatoes with ground meat. There are well known classical meat sausages of this type, however, adding peanut butter, vanilla, honey, raisins and nuts in larger quantities will probably not be accepted because "this is not how the sausage should be made."

To extend their value sausages were made with additional materials such as barley, buckwheat, rice, oats, dry rolls or potatoes. Some blood sausages were made with a small amount of blood and grains. By removing the meat component from those sausages we create a vegetarian sausage. Food products continuously evolve and sometimes a customer reluctantly accepts new versions of classical dishes.

Take for example pizza - originally it was a thin dough crust with tomato sauce and cheese topping. Then we added pepperoni, sausage, bacon, spinach, broccoli, thicker crust, deep pan pizza, pineapples and ham toppings - there is no more standard for making pizza. Without a doubt some old timers frown upon such practices, but a new generation of creative cooks do not care. The original definition of the sausages has been distorted as well, the best example is McDonalds® where McDonalds® Sausage is a meat patty served on a bun. What does a meat patty have to do with a sausage? Following this reasoning further we may call a hamburger the sausage as well.

There are no such preconceived notions for vegetarian sausages and there are no standards. The field of making vegetarian sausages is open to all ideas and suggestions so let your imagination run loose. Think in terms of sausage evolution. There are pork sausages stuffed with raspberries, which is a logical progression as pork agrees with sweet toppings like apple sauce, cranberries or even mint sauce. We all know that baked ham tasted better if it was spiked with cloves and rubbed with brown sugar. How about honey glazed ham, such combinations were unheard of in the past.

As the definition of the sausage starts fading away, we have an interesting case of vegetarian sausages as there are no established rules that govern their manufacture. That means that any preconceived notion about making sausages does not apply here. The amount of salt or sodium nitrite, smoking and cooking temperatures are irrelevant, we can unleash our imagination and build them the way we like. Thus the definition of a vegetarian sausage becomes: any food of non-animal origin that is stuffed into a non-animal casing. With so much liberty why not make snack type sausages? Chinese are very fond of adding sugar to their sausages, so why not go one step further and create a snack type of the sausage. Energy bars are expensive vegetarian products - all you have to do is make them round and stuff into a clear casing and you have a snack sausage which was custom designed by you. It is a sure bet that your children would love the idea, ask them for help and you can create a snack that would be both tasty and healthy, unlike commercially sugar loaded products.

A typical vegetarian sausage consists of:

  • Principal (dominant) material: grains, legumes, potatoes.
  • Protein source: wheat gluten, tofu, textured vegetable protein (TVP).
  • Fat: vegetable oil.
  • Binder: flour, starch, natural gums, flaxseed emulsion.
  • Show material: nuts, seeds, dry fruit, diced tofu, TVP.
  • Ingredients: salt, sugar, honey, spices, natural colorings, vegetable stock.

Dominant material names the sausage - pea sausage, potato sausage, rice sausage. Those materials should be easily recognizable when the sausage is sliced, otherwise we end up with a hot dog type emulsified sausage which is a paste stuffed into a casing. TVP or tofu is added to many sausages but will have little bearing on the name of the sausage as it is added as a show material. When seeing the name Curry Sausage we already expect that curry will be the dominant spice, the flavor of garlic should be present in Garlic Sausage, and Green Pea Sausage should be of green color. The smoky flavor should be present in Smoked Sausage, White Sausage should be white and Vegetarian Blood Sausage should be reddish, even though no blood has been added.

Naming Vegetarian Sausages

Commercially produced vegetarian sausages are all of the same type: they are emulsified sausages like hot dog and their flavor is in a desperate need of improvement. All ingredients are dumped into a bowl cutter, which is a huge food processor, and a set of 3-4 knives rotate with an astonishing speed of a few thousand revolutions per minute. At the same time, the bowl containing all materials slowly rotates around. The knives, due to friction, will burn in no time, so to protect them about 30% of crushed ice or cold water is added. Then, this paste is filled into a casing. All those commercially produced veggie sausages include tofu, soy protein, gums and plenty of other ingredients.

A vegetarian sausage does not always need to be of the same diameter, display the same color, have the same emulsified texture and be made with tofu. There are hundreds of grains, flours, and starches which come in different shapes, sizes and color. There are seeds, dry fruits and nuts that can be utilized. Flours, starches and gums will easy bind grains and other components together. The sausage can look visually pleasing, it can have a great particle recognition, meat like chewy texture and great flavor. And it can be stuffed in different diameter casings.

The sausages in this book are named after the main filler material that was included in their composition. If barley was the main ingredient, the sausage is called Barley Sausage, if potatoes were the main filler it is called Potato Sausage, and so on: Quinoa Sausage, Lentil Sausage, Bean Sausage, Split Pea Sausage etc. Many of those sausages will contain tofu, wheat gluten or textured vegetable protein (TVP) as show material, in addition to the main material. Wheat gluten is probably the closest material which resembles the texture of meat, however, we have tried to limit its use in our recipes as many peaople are gluten sensitive.

The recipes were chosen for their academic value and originality, however, follow the quote below and feel free to improvise.

Let us quote Madame Benoit, the famous Canadian cookery expert and author who once said:

"I feel a recipe is only a theme, which an intelligent cook can play each time with a variation."

The quote says it all - improvise and create your own recipes. If you like your creation it must be a good sausage, if you have any doubts, try again.


If someone refers to themselves as vegetarian, the general assumption is that they are lacto-ovo vegetarian. That means they don't eat animal products that require the killing of an animal, but eggs and dairy are fine. Rennet and gelatin are options they may or may not include. Some vegetarians will just simply not eat red meat, but will eat fish and poultry. A person who eats fish and/or poultry is by no means a vegetarian, just a selective omnivore. Gelatin comes from a dead animal, it is derived from pork skins, pork, horses, cattle bones, or split cattle hides so it is not a vegetarian ingredient.


Vegans in the strictest sense will not eat any animal flesh, nor will they eat animal derived products. In the purest sense a strict vegan will exclude dairy and honey.

Available from Amazon in paperback and eBook format

The Greatest Sausage RecipesThe Art of Making Vegetarian SausagesMeat Smoking and Smokehouse DesignPolish SausagesThe Art of Making Fermented SausagesHome Production of Quality Meats and SausagesSauerkraut, Kimchi, Pickles, and RelishesHome Canning of Meat, Poultry, Fish and VegetablesCuring and Smoking FishHome Production of Vodkas, Infusions, and Liqueurs